Quality Inspector- Mechanical / Composites Level 2

SQA Services is seeking an experienced Quality Inspector – Composites Level II to perform in-process, final, and First Article Inspections (FAI) of aerospace composite parts, assemblies, and related mechanical components. The ideal candidate will have strong hands-on experience inspecting aerospace composites, interpreting engineering drawings and layup documentation, performing dimensional inspections, and working within AS9100/AS9102 quality systems.

This position requires a detail-oriented professional who can work independently at supplier sites, accurately document inspection results, communicate effectively with customers and suppliers, and identify and resolve quality issues.

Responsibilities:

• Perform in-process, final, and First Article Inspections (FAI) in accordance with AS9102 requirements.

• Inspect aerospace composite materials and assemblies, including:

• Carbon fiber

• Fiberglass

• Honeycomb structures

• Bonded assemblies

• Inspect machined metallic components, including machined ports, pressure vessels, and mounting structures.

• Identify and document composite-specific defects, including:

• Delamination

• Voids

• Bridging

• Porosity

• Foreign Object Debris (FOD)

• Review welding and Non-Destructive Testing (NDT) reports for conformance to engineering requirements.

• Review and verify traveler paperwork, ply layup charts, cure reports, and material traceability records.

• Perform visual and dimensional inspections using inspection aids and precision measurement equipment,

• Must have experience with Blueprint reading

• Verify compliance with customer specifications, engineering requirements, drawings, AS9100, and AS9102 standards.

• Accurately complete inspection reports and maintain required quality records.

• Identify nonconformances and communicate quality concerns to appropriate personnel.

• Work independently at supplier and manufacturing sites while maintaining professional relationships.

• Effectively communicate and de-escalate workplace conflicts when necessary.

Skills and Qualifications:

• 3+ years of direct experience inspecting aerospace composite materials and assemblies.

• Mechanical Inspection experience

• Strong knowledge of aerospace composite manufacturing processes

• Familiarity with AS9102 First Article Inspection (FAI) processes and documentation.

• Ability to read and interpret aerospace engineering drawings, layup charts, specifications, and work instructions.

• Proficiency with GD&T, including Profile and True Position.

• Experience performing visual and dimensional inspections of complex aerospace components.

• Proficiency using precision inspection tools such as calipers, micrometers, height gauges, depth gauges, and thread gauges.

• Ability to recognize composite defects and evaluate parts for conformance to requirements.

• Experience reviewing manufacturing and quality documentation.

• Strong attention to detail and visual inspection capability.

• Ability to work independently at supplier sites.

• Strong written and verbal communication skills.

• Ability to professionally manage and de-escalate workplace conflicts.